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Bioprinting

High-resolution manufacturing of biosensors

By 3D-printing complex, nanometre-scale scaffolds with real-time, AI-assisted process control, we enable a new generation of biosensors for virus biomanufacturing.

Viruses are no longer used only for vaccines: they have become essential tools across a growing range of biopharmaceutical applications. Yet producing them at clinical quality remains complex, costly and error-prone, and is still controlled with sparse, offline measurements. Real-time biosensors can change this by monitoring viral activity directly during production.

To manufacture these sensorized platforms, we developed high-resolution two-photon polymerization (2PP) printing with integrated real-time imaging and AI-driven defect detection, enabling “first-time-right” production of the complex, nanometre-scale scaffolds the sensors are built on.

Two-Photon Polymerization Biosensors Virus Biomanufacturing AI Defect Detection Real-Time Monitoring
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